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CASE STUDY · RARE EARTH RECOVERY

Rare-earth recovery — 400-mesh filtration, 95% PGM / REE recovery efficiency

Industrial catalyst-recycling stream upgrade under EU Critical Raw Materials Act supply-resilience mandates. GTX 400-mesh precision nickel filtration media delivered 95% recovery efficiency for platinum-group metals and rare-earth elements — a step-change against the 60 – 75% achieved by commodity media.

Context

The EU Critical Raw Materials Act and parallel US IRA provisions have turned strategic-metal supply resilience from policy aspiration into regulatory mandate. Recovery rates from industrial process streams have historically been rate-limited by the filtration stage: commodity mesh lacked the geometry to capture target species efficiently, and the mechanical/chemical stability to survive aggressive recovery chemistries.

Challenge

Industrial catalyst recycler required filtration media capable of ≥ 90% capture of PGM and REE target species, compatible with strong-acid and strong-base regeneration cycles, with service-life consistent with plant economics.

Material choice

GTX 400-mesh Precision Nickel Mesh (GTX-MESH-P · 400-mesh variant), fabricated by GTX Custom Fabrication into drum-filter and candle-filter cartridge assemblies.

Validation

400-mesh precision geometry delivered sub-40-micron effective aperture. Capture efficiency benchmarked at 95% across PGM and REE target species under representative feed-stream chemistry. Regeneration-cycle survival — including strong-acid stripping — validated across the qualification run.

Commercial outcome

Facility upgraded to the 95% recovery envelope, directly improving recovery economics and enabling the customer to satisfy downstream recycled-content documentation requirements under the applicable regulatory framework.

Mesh count400 mesh
Effective apertureSub-40 micron
Recovery efficiency95% PGM / REE target species
Chemistry compatibilityStrong acid / strong base regeneration
Form factorDrum-filter · candle-filter
Performance snapshot

Citations

  • European Commission · Critical Raw Materials Act (2023/1757).
  • US IRA · domestic-supply and recycled-content provisions.
  • GTX metrology · 400-mesh recovery-efficiency dossier.
  • Aranca · PGM / REE Recovery Materials Market Report · 2026 – 2030.

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